Electrical Controls Engineer IV

Libbey
Libbey

Other Engineering

Toledo, OH, USA

Posted 6+ months ago

Libbey is seeking a highly technical and visionary Electrical Controls Engineer IV to lead the design, development, and deployment of innovative automation systems. This role requires deep expertise in Allen-Bradley Kinetix servo platforms, advanced motion control, and computer systems integration.

The ideal candidate is not only proficient in programming and commissioning servo-driven machines, but also understands the broader architecture—networking, industrial PC integration, SCADA, and data systems—that drive modern automation platforms.

RESPONSIBILITIES

  • Design and implement complex automation systems featuring Allen-Bradley Kinetix servo motion (coordinated motion, camming, and registration systems).
  • Develop modular, scalable control logic in Studio 5000 Logix Designer, using best practices with UDTs, AOIs, and structured code organization.
  • Engineer and troubleshoot high-speed deterministic motion systems and synchronized multi-axis platforms.
  • Integrate control systems with industrial PCs, edge devices, databases, and enterprise software.
  • Configure and maintain EtherNet/IP networks, switches, and secure communication between PLCs, HMIs, and SCADA systems.
  • Create and manage HMI/SCADA interfaces in FactoryTalk View and/or Ignition, including advanced data handling and alarm strategies.
  • Work cross-functionally with software, IT, and operations teams to ensure seamless machine-to-system integration.
  • Lead controls-related R&D initiatives, prototyping, and technology scouting.
  • Mentor junior engineers and provide architectural input for long-term automation strategy.
  • Maintain documentation including I/O lists, electrical schematics, system topologies, and support manuals.

REQUIREMENTS & QUALIFICATIONS

  • Bachelor’s degree in Electrical Engineering, Computer Engineering, Mechatronics, or a related field is required
  • 10+ years of hands-on experience in controls engineering
  • Proven expertise in:
    • Allen-Bradley Kinetix servo systems (5500/5700)and motion tuning
    • Studio 5000 / Logix5000programming and project organization
    • FactoryTalk View ME/SEHMI systems
    • EtherNet/IP, CIP Motion, and device communication
  • Strong understanding of computer systems architecture including:
    • Industrial networking (switch configuration, VLANs, NATs)
    • Integration with Windows-based HMIs, OPC servers, and data logging systems
    • Working knowledge of PC-based control, SQL databases, and virtualization
  • Competency in AutoCAD Electrical or equivalent for panel design and documentation
  • Deep familiarity with machine safety design, standards (e.g., ISO 13849, NFPA 79), and risk assessment